Manufacturing equipment is very expensive. So if you want them to serve you longer, it is crucial that you implement effective maintenance practices that can help extend their lifespan. You want to make sure that all components, such as pto clutches are working efficiently. In addition to that, keeping your manufacturing equipment in good shape can help ensure that industrial operations run smoothly and efficiently all through the year.
Properly maintaining your industrial manufacturing can help you identify small problems that can be fixed before they get worse, which may require a lot of money to repair or replace. This can, in the end, save a company a significant amount of money.
With that said, let us take a look at some of the useful tips for maintaining your industrial equipment.
- Prepare a maintenance schedule and implement it
Every operator should be aware that they should visually inspect equipment and run machinery tests regularly. Fortunately, many operators tend to ignore this. This can be very costly because the machinery can be on the verge of breakdown without anyone noticing.
Due to this, you need to keep detailed records of all maintenance performed on all your machines. Remember to follow the guidelines listed in your operator manual. In addition to that, make sure that all observations, repairs, and replacements are recorded accurately following each inspection.
Take your time and check for loose bolts, damaged belts, and any other signs of wear and tear that may not be noticed during less-detailed inspections. Generally, by not missing your industrial machine maintenance needs and keeping correct records, you will be able to take care of the necessary repairs before they get worse, significantly extending the lifespan of your equipment.
- Invest in operator training
Another incredible tip that can help you increase the lifespan of your industrial equipment is by investing in operating training. While it may seem like operator training isn’t a maintenance-related task, it has a direct impact on your ability to keep your industrial machines in great shape. Besides, all the pieces of equipment come with specific operating instructions regarding their use. With time, manufacturers may update their recommendations, or change their work environment, which could alter the machine’s usage
The main concern is whether or not your employees know and implement these best practices. Making sure that all your employees who are likely to use a particular piece of equipment are adequately trained on how they should use the equipment can help prevent accidental damage that may happen when they push the machinery beyond its limits.
- Always keep the equipment clean
Too much dirt and other contaminants on your industrial equipment can affect its performance capabilities. And when exposed to humidity and other environmental hazards, it can contribute to rust, corrosion, and other severe repair issues. Make cleaning part of maintenance inspections. While it seems like a simple routine, it can improve your equipment efficiency as well as prevent contamination of crucial parts.
- Apply lubricant
For machinery with numerous moving parts, you should regularly apply and test lubricant for long-term maintenance. When applying lubricant to any part such as the pto clutch, always make sure that you follow the manufacturer’s instructions. That’s because different components may require different types of oil.